Mazda’s Gram strategy is a pursuit of lightness, but how far do they go? – Jalopnik

Mazda’s Gram strategy is a pursuit of lightness, but how far do they go? – Jalopnik

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It may not seem obvious just by looking at their cars, but Japanese automaker Mazda is obsessed with cutting weight to make their cars and SUVs sportier and more fun to drive. Mazda’s “Gram Strategy” is about reducing the weight of every part of the car, right down to optimizing the nuts and bolts that hold it all together. That’s why the iconic FD Mazda RX-7 weighed just 2,888kg, while competitors like the Mitsubishi 3000GT and A80 Toyota Supra paled in comparison with their curb weights of 3,814kg and 3,560kg respectively.

Toyota’s two-door GR86 sports car has a curb weight between 2,811 and 2,833 lbs in manual. Meanwhile, the iconic Mazda Miata soft top tips the scales at 2,366kg. Sure, the Toyota is a larger hardtop car and has what we call an “occasional rear seat,” but the decision to forego a metal roof and rear seat is a testament to Mazda’s commitment to lightweight engineering, and this doesn’t just apply to sports cars or coupes.

Mazda’s “Gram Strategy” is about reducing the weight of every part of the car, from the lug nuts in the wheels to the size of the seats. This strategy even goes as far as redesigning or redesigning parts to achieve the automaker’s mission of lightweight simplicity. Mazda’s passion for lightweight engineering and construction began back in the 1960s with a small car known as the R360. That strategy continues today and appears in many places in Mazda’s history.

How the Mazda MX-5 remains the epitome of lightness

For the existing fourth-generation MX-5, Mazda has gone the extra mile to achieve lightness. The lightweight wheels have four lug nuts instead of five as part of the weight savings. Mazda redesigned the rearview mirror housing in an effort to shave off more grams, and holes were drilled into the bottom of the windshield to do the same. Mazda even designed a slimmer seat adjustment lever to save weight. The Miata’s exhaust pipes are polished and have no decorative exhaust tips, and Mazda has ditched the battery cover to save more weight. In 2011, Mazda became the first automaker to use ultra-high-strength steel for the body and floor structure of the then-new CX-5 SUV, a strategy that carried over into the development of the ND Miata. It allowed Mazda to develop a stronger, stiffer architecture without adding weight.

In addition to bodywork, the 2.0-liter engine received an aluminum block, lightweight plastic manifolds and plastic cam covers to save weight. We all talk about the cacophony of plastic in the engine compartment of a modern car, but in some cases it’s done to save weight. That’s not all. That’s not all. In an interview with Engine1Chief designer Masashi Nakayama noted that engineers were advised to create a new HVAC system, one that would be the lightest and most compact in its class. However, it remains unclear whether this was actually successful. Combined with the MX-5’s exceptional balance and near 50:50 weight distribution, it’s no wonder it remains one of the most legendary and useful roadsters of the modern era. Mazda’s Gram Strategy laid the foundation for the automaker’s existing Skyactiv technologies, which focus on efficiency gains across the car.

Another example of Gram Strategy: the Mazda 2

The Miata is known for its lightweight performance improvements, but another great example of the Gram strategy is the Mazda 2 subcompact. Former Mazda Japan program manager Shigeo Mizuno had no specific weight targets when developing the then-new Mazda 2, but he envisioned a small car that weighed about 100 kg less than originally planned. Others at Mazda thought it was a crazy idea, but it was only ridiculous until they managed to make it happen. “If we could make each part just one gram lighter, that would add up to several kilos,” Mizuno said.

Following Mizuno’s instructions, the Mazda 2’s engineering team managed to lighten the body by 66 kg, while the chassis and engine were 44 kg and 22 kg lighter respectively. However, the weight savings didn’t materialize, so they went even deeper and redesigned every part of the car to achieve its goal. They looked at every part, big or small, to meet lightweight standards. Gram Strategy is still going strong and is in every Mazda car on the road. It’s not just small cars like the Miata or Mazda 2; it even applies to its large SUVs, including the big and beautiful Mazda CX-9.



#Mazdas #Gram #strategy #pursuit #lightness #Jalopnik

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